United States Patent Office
JARVIS B. EDSON, OF ADAMS, MASSACHUSETTS.
SPECIFICATION forming part of. Letters Patent No. 289,242,
dated November 27, 1883. Application filed August 23, 1883. (No specimens.).
FORMING AND FINISHING FABRICS COATED WITH ZYLONITE
OR SIMILAR PYROXYLINE COMPOUNDS FOR COLLARS AND CUFFS AND OTHER ARTICLES..
To whom it nay concern: Be it known that I, JARVIS B. EDSON, a citizen
of the United States, residing at Adams, in the county of Berkshire
and State of Massachusetts, have invented new and useful Improvements
in Forming and Finishing, Fabrics Coated with Zylonite or Similar PYroxyline
Compounds for Collars and Cuffs and other Articles, of which the following
is a to specification.
This invention relates to that class of manufactures
in which the fabric is specially intended to be made into collars and
cuffs by means of any of the well-known machinery for punching, creasing,
and folding such articles and simultaneously producing an indentation
about the same to represent the stitching common in linen goods of similar
shape. All of these operations are practiced in the production of and
will be recognized in the ordinary paper collars and cuffs of commerce,
and the articles so made have met -with great favor owing to their cheapness,
while they have been a source of profit to their manufacturers, due
to the almost infinitesimal amount of labor required upon them. This
minimum of labor has been attained almost wholly by so completely finishing
the stock or fabric during its manufacture that nothing should remain
but 3o the employment of rapidly-moving machines for punching, creasing,
indenting, and folding to complete the manufacture of the articles,
and without the aid of any hand-labor. beyond that required for counting
and packing; but, notwithstanding the perfection to which the art has
been brought, it has steadily failed in those qualities required to
enable the article to withstand the moisture of perspiration of the
body of the wearer or to permit of its being cleaned, and has consequently
been of limited utility and durability. Many attempts have therefore
been made to produce a suitably - surfaced material to meet these objections,
such as facing a long roll of paper with muslin or linen by combining
them with paste, and sometimes by afterward treating such muslin-surface
with. a solution having a base of pyroxyline of the nature of a collodion,
and scraping off the surplus- material; but in all of these no satisfactory,
durable water-proof surface, having the color, polish, and appearance
of linen, has been obtained, and the results have been failures. Some
progress, however, has been made in the production of water-proof articles
by making an "interlining" with turned-over edges of muslin, and then
cementing to one of its sides a sheet of zylonite or similar pyroxyline
compound sufficiently larger than said. interlining to admit of turning
over and cementing down such excess of contour onto the opposite side,
pressing, drying, and afterward applying another sheet-blank a zylonite
or similar pyroxyline compound of slightly larger contour to the opposite
side from the first and. 65 cementing it thereto, pressing it against
or between layers of muslin to give an approximate or reverse linen
surface, and afterward trimming the edges and polishing to finish, but
resulting only in a too expensive article id for the masses of those
likely to resort to a substitute for linen. Other attempts have also
been made by punching the article out of thick sheets of solid zylonite
or similar pyroxyline compounds; but they too, have re-suited in articles
too expensive by reason of the quantity of the zylonite, and objectionable
by being to stiff and unyielding and/ tearing at the button-holes, and
from other causes; and it has therefore been with a view to meet 8o
these various difficulties that I have experimented and endeavored for
some years to produce a superior and waterproof: surfaced article to
the paper or paper-muslin collar and cuff heretofore made, which could
be so cheaply made by machinery as to be within the means of the masses,
and all of which I will now proceed to describe.
The process consists,
first, in forming a suitable base to give the requisite body and strength;
second, in applying to one or both sides of the base a thin sheet of
zylonite or its equivalent and finishing; and, third, punching, creasing,
indenting, and folding the desired article from the same.
Owing to the
fact that a collar or cuff to retain its strength must possess a certain
thickness as well, as stiffness in order to use the thinnest sheet of
the zylonite possible, on account of its costliness, consistent with
a proper surface, I manufacture what I term a "base," by first making
a ,strong quality of white and suitably thick paper in long lengths,
after which I combine with a paste to one or both of its sides a competent
quality of muslin, and then dry and calender the combination, so as
to produce a smooth, strong, and stiff fabric, taking special care to
remove by scraping and brushing such of the combining paste as has worked
through to the outer surface of the muslin.
It is not absolutely necessary
that the paper shall be made first as a separate operation, as I have
Obtained good results by passing the muslin through a paper-pulping
machine, depositing the pulp thereon, and making the paper directly
upon and in combination with the muslin fabric, and while I prefer the
former process Of making the base—that is, making the paper first as
a separate step—I do not limit Myself thereto, but reserve the right
to use either method, or to substitute for both a strong paper, having
mixed with it during its nearly completed state an additional long fiber,
which shall-differ in length from that of which the bulk of the paper
has been made, and produce a base of sufficiently strong texture and
thickness as to entirely avoid the necessity of combination with any
muslin at all.
Having thus constructed a paper base, I take the said base and a roll
of sheet-zylonite, or similar pyroxylin compound in sheetform, cut,
say, four one-thousandths of an inch thick, and pass both through mechanism—for
instance, such as described by me in 'my application for patent filed
April 28, 1883. and entitled "improvements in forming and finishing
surfaces coated with zylonite, &c."—suitable for properly softening
the combining side of the zylonite by applying thereto a solvent thereof;
and for attaching it to the said base by the aid of pressure, which
pressure so embeds the zylonite into *interstices of the muslin (assuming
the base to be muslin) as to produce a surface quite equal in appearance
to that of the muslin. The zylonite and base, when so treated and dried,
form a new fabric—say about Seventeen one. thousandths of an inch thick—possessing
superiority over similar fabric heretofore produced as to stiffness,
durability, strength, and muslin-like surface, and supplying a fabric
long sought, which, while possessing the, above desirable qualities,
also admits of being worked up into various collars and cuffs by the
machinery now employed on paper goods without any modification or special
requirements for heating or molding the same whatever, which collars
and cuffs cannot be softened or caused to wilt the moisture or perspiration
of the body, even in-the hottest weather, and which when slightly soiled
on their zylonite surface can be easily sponged off with soap and water,
so as to, present the same appearance as a new article.
When, as in
some form of goods, it is desirable to cover both surfaces of the base
65 with the zylonite, or its 'equivalent, I either make the base with
the muslin applied to both sides of the paper or to one side only, the
difference being that when both sides of the base have zylonite surfaces,
while the base itself has only one surface of muslin, there will result
a fabric in which the muslin-like surface to the zylonite only obtains
on one side, so that, as in a standing-collar, for instance, one side
only will appear like muslin, while the remaining side, which would
be next to the wearer, will be smooth. When, however, it is desirable
to use a base having one muslin side and one paper side, and to cover
both sides of the base with the zylonite and still show a muslin surface
on both sides, then by So passing the fabric through an engraved roll
or against a roll covered with muslin, I obtain a fair representation
of the muslin surface desired. The last method is necessary in constructing
a fabric with one layer of paper and one of muslin, out of which it
is desired' to make a cheaper grade of reversible zylonite coated turn-down
collar having a correct linen impress on one side and an imitation linen
surface on the other.
The third operation consists in taking any of
the fabrics described—say in rolls of a hundred yards or more, and of,
say,- thirty-six inches, in Width—and feeding the' same through the
'ordinary machinery, the smile as now used for making collars and cuffs
from paper, whether done in stages or at one complete operation, as
by some of the mechanisms now in use. 'After the article has been thus
formed, nothing requires to be done but to pass the blank through the
rolling-machine exactly the same as now practiced in treating paper-stock
for the manufacture of similar articles, unaided by any extra heating
Or manipulation, cementing, polishing, or other treatment, and producing
with great rapidity perfect results, notwithstanding the fact that ordinarily
such plastic substance cannot be permanently bent and shaped and set
without breaking or causing injury to the same, unless they be heated
or rendered plastic and then cooled in such new form.
Having thus described
my invention, what I claim is-
1. The within-described process of producing
a fabric from which Collars and cuffs and other articles may be formed,
consisting in forming a base by combining paper and a textile fabric,
and then softening the contact side of a sheet of zylonite, or its equivalent,
and uniting it to the base by pressure, substantially as described.
2. The within-described process of producing a fabric from which collars
and cuffs and other articles may be formed, consisting in forming a
base by combining paper and a textile fabric, and then softening the
contact side of a sheet of zylonite, or its equivalent, and uniting
it to the base by pressure and indenting the surface of the zylonite
to imitate muslin or linen, substantially as described.
3. The within-described
process of producing a fabric from which collars and cuffs and other
articles may be formed, consisting in forming a base by combining paper
and a textile fabric, then softening the contact side of a sheet of
zylonite, or its equivalent, and by pressure uniting a sheet thereof
to each side of the base, indenting one sheet of the zylonite with the
textile fabric of the base, and the other sheet to imitate muslin or
linen, substantially as described.
4. As a new article of manufacture,
a fabric from which collars and Cuffs and other articles may be made,
composed of a paper base with a thin sheet- of zylonite, or its equivalent,
se.; cured to its side by a solvent of the zylonite, substantially as
described.
5. As a new article of manufacture, a fabric from which collars
and cuffs and other articles may be made, composed of a base of paper
and a textile fabric with a thin sheet of zylonite, or its equivalent,
cemented to one or both sides.
6. As a new article of manufacture, a
collar, cuff, or other article of like character composed of a base
of paper and a textile fabric with a thin sheet of zylonite, or its
equivalent., cemented to one or both sides thereof by a solvent. of
the zylonite interposed between it and the base, and having one or both
sides indented to imitate linen or muslin, substantially as described.
In testimony whereof I have hereunto set my hand in the presence of
two subscribing witnesses.
JARVIS B. EDSON
Witnesses:
STEPHEN THAYER
E. H. Arnold,